PCD & PCBN Inserts

Product Description

PCD diamond compact is cut, welded, and sharpened into a PCD inserts. PCD cutting tools are widely used in high-speed processing of other non-ferrous and non-metallic materials, and are widely used in automotive, aerospace, electronics and wood processing fields.

PCD inserts are divided into standard PCD inserts, PCD milling inserts, chipbreaker PCD inserts, and non-standard PCD inserts according to the form. PCD inserts have front angle, back angle, flat angle, chip breaker, etc. Our main products include pdc diamond compact, pdc drill bit, diamond wire, diamond saw blade, diamond grinding wheel etc. Welcome to contact us interested for free quotation. We will replay as soon as possible.

PCD & PCBN inserts are suitable for processing Al, Mg, Cu and other non-ferrous metal materials, their alloys and non-metal materials.

Non-ferrous metal materials and their alloys: such as aluminum alloy, magnesium aluminum alloy, silicon aluminum alloy, copper alloy, red copper, brass, tungsten carbide cemented carbide, ceramics and other materials, such as automobile pistons, automobile wheels, roll rings, etc. High-speed cutting improves production efficiency and saves total production costs.
Non-metallic materials: such as composite materials, carbon fiber, glass fiber, graphite, wood, stone, polyurethane rubber, glass, reinforced plastics, etc., the processing of such material parts mainly uses PCD inserts to improve processing life and obtain higher processing quality.

Characteristic

High wear resistance and impact toughness which improve speed and feeding. Tool life and efficiency are increased.

Application

Medium hardness and complex rock formations.

Parameters

Material	PCBN Grades	Linear Velocity(m/min)	Feed Rate(mm/rev)	Depth of Cut(mm)
Material	PCBN Grades	Linear Velocity(m/min)	Feed Rate(mm/rev)	Depth of Cut(mm)
Hardened steel	HBS9300/HBS8000	40-100	0.04-0.6	≤3
	HBM20	60-120	0.1-0.5	≤0.6
	HBM340/HBS7000/HBS2000	60-200	0.1-0.3	≤0.3
Grey cast iron	HBS9000/HBS9300/HBS8000	200-1500	0.1-1	≤6
Grey cast iron	HBM20/HBN50	500-1200	0.1-0.5	≤1
Chiled cast iron	HBS9000/HBS8000	15-80	≤0.5	≤6
High manganese steel
Alloy cast iron
High speed steel	HBM20/HBN50	500-1200	0.1-0.5	≤1
Surface Materials	HBM20/HBN50	500-1200	0.1-0.5	≤1
Sintered metal	HBM20/HBN50	30-300	0.05-0.5	≤1
High temperature alloy	HBS9300	60-200	0.1-0.5	≤3
High temperature alloy	HBM20	60-200	0.1-0.3	≤1

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